Jump to content

AC charger for Pylontech batteries


Squonk

Recommended Posts

Good day to all. I am just getting into solar PV this so please excuse my ignorance. I have a couple of questions for the experts!

Can I get some suggestions about what AC battery charger will be suitable to charge a 2.4kWh Pylontech battery setup?  Can you have have 2 chargers connected to the battery set at the same time?  i.e.  Inverter/ MPPT SCC    and an AC charger?   I am planning on putting in an off grid system but would like to be able to charge the batteries if PV power is not available without connecting the PV   inverter to the grid  ie. hybrid inverter setup . I do not want to go grid tied due to the ridiculous municipal costs.

Does anybody have a list of inverter/ MPPT  models or brands that are compatible with Pylontech (or other Li batterries). I cannot find a website for the Pylontech that actually specifies the requirements for suitable inverters and MPPT's.

How do you determine the voltage and current  charging requirements for a battery? Do you have to match the charger output specifications exactly to the battery set or can you use a larger or smaller  charger?

Any answers will be greatly appreciated.

 

Link to comment
Share on other sites

7 hours ago, Squonk said:

Can you have have 2 chargers connected to the battery set at the same time?  i.e.  Inverter/ MPPT SCC    and an AC charger? 

No, I guess its possible but not advisable at all. The Charging side of things should be able to communicate with the BMS of the battery to ensure that the battery isn't over charged ext. 

7 hours ago, Squonk said:

I am planning on putting in an off grid system but would like to be able to charge the batteries if PV power is not available without connecting the PV   inverter to the grid  ie. hybrid inverter setup .

If i understand you correctly, you want to run offgrid and only connect to grid to be able to charge from AC. Your inverter should take care of this, so choose the correct inverter and forget about the separate AC charger. 

7 hours ago, Squonk said:

How do you determine the voltage and current  charging requirements for a battery?

You will find this in the Data Sheet for the battery. I remember 25 amps max for charging and discharging,  and 53.2 Volts max charging Volts.

 

7 hours ago, Squonk said:

Do you have to match the charger output specifications exactly to the battery set or can you use a larger or smaller  charger?

I guess you can charge with less amps, but see not benefit or reason to do so. Dont play to much with the voltage. Stay within 52 to 53.2 volts. 

7 hours ago, Squonk said:

Does anybody have a list of inverter/ MPPT  models or brands that are compatible with Pylontech (or other Li batterries).

I dont have a list but know of the following. 

Victron, preferably used with ESS and the correct cable does a great job of controlling the Pylons. 

Axperts (not my first choice) used with ICC and their cable is also approved. 

There might be others, but i dont know them. 

Please only use approved inverters otherwise you will void your warranty. 

 

Link to comment
Share on other sites

@Squonk,

I recon one of your optimum setups is as follows:

Battery - Any good inverter to suit Pylontech - pv and a genny on the AC input.

Which one....anyone that can adjust to the correct parameters for VoLTE and current spec for charging floating etc.. Has been discussed here. Stay away from co-charging. Just creating trouble with voltage drops and reverse current protection schemes. The modern inverters are all designed to handle all that transparently.

This way you can stay off the muni/Eskimo grid, and have AC when the sun fails(to shine) and batts are near say 10% Soc.

I fail to see the requirement of an additional AC charger, if you do not have the grid in the first place, and powering it from the genny is cumbersome. Let the inverter do it's thing and forget about it.

would be a nice project to automate all this, specially the start & stop of a smallish say 4kva genny.

Some inverters may even have a trigger built in for this, but the trick with these Makro and other specials is one still needs to pull choke and release it a few seconds later. Gennies that can handle cold start is x10 immediately, putting them outside most people's budget.

So I would suggest Dr Google is you friend for an unbiased answer re recommendations. Make sure your requirements as fixed, ( written down) then you will find it.

Link to comment
Share on other sites

19 hours ago, Jaco de Jongh said:

No, I guess its possible but not advisable at all. The Charging side of things should be able to communicate with the BMS of the battery to ensure that the battery isn't over charged ext. 

If i understand you correctly, you want to run offgrid and only connect to grid to be able to charge from AC. Your inverter should take care of this, so choose the correct inverter and forget about the separate AC charger.  

 

 

Thanks for the advice. Problem is , as soon as I connect an inverter to the grid  ( any inverter) the municipality requires me to go to a two part tariff which has a fixed monthly cost of R310. I will then pay 40c less per  unit but the it will still be way more expensive, unless I can feed back a lot of units into the grid. Problem is with the maximum allowed inverter size of 3.6 kVA I will probably struggle to generate enough units for  self consumption. Apart from that I have to add  a compulsory  bidirectional prepaid meter cost (R16k) ,professional engineering fees and the hassle of the the onerous  registration process. Not worth it in my opinion.

That is why I want to stay off grid. I have installed two DB section splitting  the house  into a PV supplied section and a grid supplied section for the heavy consumption items. I just want to be able to charge the batteries if there is no PV available and I reach min SOC on the battery pack. I cannot charge it with the inverter, unless I connect a generator to it,  as Sidewinder suggested, but prefer to use an AC charger. I suppose I can stealthily connect the inverter to the grid with a plug as some forum members have suggested but I would like to keep it completely separate for legal reasons.

So the question remains: What ac charger can I use the charge the Pylontech batteries . From what you mentioned in your reply a 25A charger which can be adjusted to 52- 54V should be able to do it. I  have read somewhere on the forum that the BMS will protect the batteries and shut down if needed if it detects overcharging no matter what other devices  (ICC/ESS or inverter) tell it to do.

I managed to get hold of a Pylontech  inverter compatibility list so I will stick to that when I purchase . It only has inverters on the list however, no MPPT chargers

 

Link to comment
Share on other sites

@ Sidewinder

Yes, I suppose I can automate the whole process but it will probably cost too much to justify. Your suggestion of a generator made me think. Can I not connect AC from the grid to the generator input via a contactor  that kicks in when PV power  reaches a certain level. I just wonder if the generator input on inverters (for instance an Axpert) is connected straight to the mains input or is there a change over switch between the 2 inputs. I also assume a inverter with grid feedback capability will never feed back on the generator input.

Maybe one of the gurus on the forum have an opinion on this?

Link to comment
Share on other sites

Not sure if I am missing something here, but why not connect the inverters AC input supply to a normal 3 point  or heavy duty plug  which will charge your batteries and connect the output to your off-grid db? Basically like one would do for a UPS.

Edited by GVC
Link to comment
Share on other sites

7 hours ago, Squonk said:

I just wonder if the generator input on inverters (for instance an Axpert) is connected straight to the mains input or is there a change over switch between the 2 inputs.

All Axpert models that I'm aware of have only one AC input, so the question (as it relates to Axperts) is moot. The AC input would connect to either the utility or a generator, never both.

Link to comment
Share on other sites

11 hours ago, GVC said:

Not sure if I am missing something here, but why not connect the inverters AC input supply to a normal 3 point  or heavy duty plug  which will charge your batteries and connect the output to your off-grid db? Basically like one would do for a UPS.

As I mentioned I would have to do that "illegally" if I do not register with the council.  I would have to disconnect the PV arrays then maybe they will accept it as a UPS

Link to comment
Share on other sites

I saw a meanwell 500w 48v battery charger which is only about 10A but I'm not certain on the voltage adjustment range.  I was toying with the idea of coupling two 24v truck alternators modified with permanent magnets instead of the stator coil. And then running it as a battery charger through a charge controller. you could use the generator auto start on the inverted. hey and then you would be really  off grid.

Link to comment
Share on other sites

6 hours ago, Coulomb said:

All Axpert models that I'm aware of have only one AC input, so the question (as it relates to Axperts) is moot. The AC input would connect to either the utility or a generator, never both.

Thanks for the info. Can you think of an inverter that separates the inputs? If I look at the block diagram of the Quatro it shows multiple ac inputs. Would that also be connected together inside the box?

Link to comment
Share on other sites

1 minute ago, seant said:

I saw a meanwell 500w 48v battery charger which is only about 10A but I'm not certain on the voltage adjustment range.  I was toying with the idea of coupling two 24v truck alternators modified with permanent magnets instead of the stator coil. And then running it as a battery charger through a charge controller. you could use the generator auto start on the inverted. hey and then you would be really  off grid.

What charge controller would you use  with the battery charger?

Link to comment
Share on other sites

If you can adjust the motor that is running the alternators to a point where the voltage is fairly constant then I can't see why you can't use any solar charge controller that can handle the current. But if you are using Axpert inverters it might be about the same price to get the 5000W MPPT charger version and use that. I think you should be able to connect them in parallel like that giving you a 10kva 220v output.

Link to comment
Share on other sites

2 hours ago, Squonk said:

As I mentioned I would have to do that "illegally" if I do not register with the council.  I would have to disconnect the PV arrays then maybe they will accept it as a UPS

I doubt it will be illegal if the inverter input is on a plug. Just make sure that you either get an inverter with less than 16A input (i.e. a 3Kw inverter), or have a higher output plug somewhere, let's a 25A socket wired directly do the DB. If you have a sub DB in the garage it could be a bit easier to install.

The Victron MultiPlus 48/3000/35 is compatible with the Pylontech and has a maximum input of 16A. I know some guys use these on boats and the only source of power, other than solar, is shore power at the pier.

Link to comment
Share on other sites

2 hours ago, SilverNodashi said:

The Victron MultiPlus 48/3000/35 is compatible with the Pylontech and has a maximum input of 16A

There are two models, one is 16A, the other is 50A. It is the size of the transfer switch and not directly related to its own charging capacilities, which for this inverter is 35A (or around 9A at full power). I was thinking that using a Skylla would make more sense, but I see the Skyllas cost enough that you might as well go with a Multi 🙂

Link to comment
Share on other sites

  • 1 month later...
On ‎2019‎/‎02‎/‎21 at 10:52 AM, SilverNodashi said:

The Victron MultiPlus 48/3000/35 is compatible with the Pylontech 

Can the Multiplus communicate with the Polyntech BMS ? Or do you mean its compatible in terms of setting the charging and discharge voltages in order to work with a Polyntech

Link to comment
Share on other sites

3 hours ago, Jaws said:

Can the Multiplus communicate with the Polyntech BMS ?

Indirectly. You use a Venus device (aka Venus-GX or CCGX), that talks to all your stuff, monitors, logs, and relays the battery's instructions to the Multi. Venus supports a number of well-known batteries, LG, BYD, Sony/Muratta, Pylontech, REC, FreedomWon, BlueNova... and with minor differences they almost all use the same can-bus protocol too.

Link to comment
Share on other sites

  • 3 years later...
  • 4 weeks later...

I have a generator switch-over (AC vs Generator) but my problem is that the Axpert inverters switches back and to his Input.

Seems that the diesel generator is not accepted as reliable input - the problem (I think) is that I have some appliances (pumps etc) that pulls a lot for milliseconds influencing the Hz and then the switching to and from happens.

 

Was also thinking about additional a direct AC charger (from Generator to Inverter) to Pylontech batteries?

Else I need to check the generator details -- I have a direct switchover as well which works perfectly but then inverter setup is skipped.

 

 

 

 

 

Link to comment
Share on other sites

  • 10 months later...

Hi, I have a related question. When using a Axpert off-grid inverter, when you connect a generator, the inverter will bypasss it to the outllets and charge batteries, this make´s the need of a huge generator to support consumptions peaks. The ideal will be to have the generator charging the batteries and the inverter producing the AC current, this will let you charge with a smaller generator without going overloaded, but is not how it works.

So, Someone knows how to turn avoid the bypass when a generator is connected. IF it´s possible. If it´s not, A parallel charger will be the option. I´m using Narada batteries that have their own BMS (they are connected to the inverter comunicating using "LIB" config), so they will protect themselves (same as Pylontech), 

 

Thank you!

 

 

Link to comment
Share on other sites

Join the conversation

You can post now and register later. If you have an account, sign in now to post with your account.

Guest
Reply to this topic...

×   Pasted as rich text.   Paste as plain text instead

  Only 75 emoji are allowed.

×   Your link has been automatically embedded.   Display as a link instead

×   Your previous content has been restored.   Clear editor

×   You cannot paste images directly. Upload or insert images from URL.

×
×
  • Create New...