I have a Q-on 6KS 6kVA UPS with an extended battery pack that I'm using to power some computer/screen/tv devices and LED lights during load shedding. The make is also sold under the brands Socomec, Eaton, Certa (and probably many more).
It works well on brand new batteries for the first year or so, but after approx 18 months of light use the batteries seem to have degraded severely. It's happened with 2 sets of batteries (the second set replacing the first).
I'm trying to figure out how to:
- prevent this fast degradation - I was expecting the batteries to last at least 3 years
- revive the batteries if it's at all possible.
First set of batteries: 4 strings of 20x12V CSB 1272 28W (7.2Ah) = total 240V, 80x12x7.2 = 6.9kWh
replaced by
Second set of batteries: 4 strings of 20x12V CSB HR 1234W 34W (9Ah) = total 240V, 80x12x9 = 8.6kWh
Runs: in "High Efficiency / Economy" mode, 230V, 50Hz output.
Extended battery pack has its own charger.
Typical load is around 500W, it never goes above 1kW when in battery mode.
At the start of the 18 months, as a once-off test, the UPS could easily manage 4h at constant(ish) 500W load without the voltage dropping close to 230V. At the end of the 18 nonths it didn't even last 30min.
What's possibly odd is that the voltage seems to be dropping slowly for a while and then suddenly drops off very quickly even though the load is fairly constant (around 7% of max) and low. See attached pics.
Individual batteries currently measure:
13.85V when in the UPS and fully charged (taking UPS reported 277V/20)
13.2V when left for 4 days after being fully charged (charged w. separate smart charger and left)
12.9V to 13.1V after the UPS switches off (20 x 13V = 260V)
It's that last measurement that seems odd since the UPS reports <230V when it shuts down. So the batteries seem to "bounce back"
I tried removing any batteries that were below 12.9V (worst was 12.5V) after shutdown and using good batteries in 3 strings instead of a mix of good and weaker batteries in 4 strings. Unfortunately the performance was even worse.
Any advice on what might be going wrong (if anything) and if there's any chance in reviving the (rather expensive) 80 batteries would be very much appreciated.