Posted March 17, 20196 yr I have made the following calculation regarding solar panel setup and MPPT feed 9 x Renewsys Deserv 260W Solar Panels tied to Victron SmartSolar 100V/30A MPPT Charge Controller Series No Voltage Amp Number Voltage Amp Hours Total KW 3 30.72 8.47 92.16 8.47 Parallel 3 92.16 8.47 92.16 25.41 2.3418 Panels 9 Per Day 4 9.3671 Output 92.16 V 25.41A For detail look at the image
March 17, 20196 yr Those are 60-cell modules, even at very cold temperatures they should remain below 100V (three series). So the voltage is fine. I don't know what your Isc (short circuit current) is, but it is probably around 8.5A. For three string, that is 26A, which is below the rating for the MPPT (35A), so also fine. Total wattage is 2340W, at 48V that is 49 Ampere. Controller is only rated for 30A. So you're oversizing by about 60%. That is a tad too much. I'd go with a 100/50 instead.
March 17, 20196 yr Author Hi plonkster Where does the of 48V that gives 49A come from? The MPPT is 12/24 autoselect and my batteries are 12V connected parallel ( the inverter, Cotek: 2000W Inverter SK2000-Pure Sinewave, I have is 12V because at the time I did know better)
March 17, 20196 yr 2 hours ago, JohanG said: Where does the of 48V that gives 49A come from? I guessed. But I made a massive mistake, as you point out the controller is max 24V, the 100/50 too. The 150/35 is the smallest unit that is 48V capable. 2 hours ago, JohanG said: The MPPT is 12/24 autoselect and my batteries are 12V connected parallel ( the inverter, Cotek: 2000W Inverter SK2000-Pure Sinewave, I have is 12V because at the time I did know better) At 12V you're even worse off. The 30 in "100/30" is the maximum charge current on the battery side. So your controller is capable of max 14*30 = 420W of the 2340W provided by the 9 panels, about a sixth. You need a MUCH larger controller to put down that much power. (why 14V? Best case scenario, rounded so I don't have to use a calculator. Lead acids charge at around 14.5V. At 12V nominal it's even worse, a mere 360W). 2340W... let's round up to 2400 to make the math easy. Divide by 12V. That's 200 ampere. You're going to need two 150/100 controllers (almost the most expensive ones) to put down that kind of current. In addition, the kind of battery you need to accept 200A would have to be at least 1000Ah lead acid (at 12V), or 400Ah LiFePO4. And then we start talking cabling... thick expensive things. Basically, what I am saying, is you really don't want to do this with 12V. 12V is really no good beyond 1kw or so. Everything simply becomes too big. What you can also do is scale it down to just two of those 260W modules. Put them in series, that's around 520W. Use a 100/50 charge controller. Again, you need a battery of at least 200Ah. Edited March 17, 20196 yr by plonkster
March 18, 20196 yr Author Plonkster Thank you for the write up I am slowly getting a grasp of this very complicated subject How many "salesmen" out there really know what they are selling? I have 4 x 100 Ah batteries at present as said previously If I hook them in parallel then I have 48V and I replace the cotec inverter with a Victron Phoenix 12V/24V/48V 800VA-700W Inverter Victron Phoenix TECHNICAL Cont. AC power at 25 °C (VA): 800 Cont. power at 25 °C / 40 °C (W): 700 / 650 Peak power (W): 1600 As I have a rainwater 0.75kW pump the Vicron will have to be able to manage the inrush current on startup. You have previously covered this question of inrush .... will the Victron Phoenix do the job?
March 18, 20196 yr 1 hour ago, JohanG said: If I hook them in parallel then I have 48V and I replace the cotec inverter with a Victron Phoenix 12V/24V/48V 800VA-700W Inverter If you hook the up in parallel, you'd have 12V at 400Ah. If you hook them up in series you'd have 48V at 100Ah. The total amount of energy would be the same (12V*400Ah = 48V*100Ah = 4800Wh 😃 4.8kWh). 1 hour ago, JohanG said: Victron Phoenix 12V/24V/48V 800VA-700W Inverter All Victron inverters can handle 200% peak for about one second. A typical induction motor has a startup peak of as much as 500% nominal. So I have a feeling this is going to be a bit too tight. From experience I can tell you that starting an 850W well point pump with a 1.6KVA worked perfectly, so this is what I would advise (it allows some margin for other appliances too). I do know there is quite a jump in price though, at least go with a 1.2KVA (it will probably be fine, I just won't put my nuts on the chopping block if I was selling it to a customer 🙂 ). Edited March 18, 20196 yr by plonkster spelling
March 18, 20196 yr 6 minutes ago, JohanG said: Would an inrush current limiter be helpfull ? What you would probably look at is either a soft-start device (something that ramps the voltage to the motor and lowers inrush a bit), or a VSD (variable speed drive). A VSD will be more expensive than just buying a larger inverter, and I simply don't know about a soft-starter. Your google is as good as mine. If I remember correctly, it only really lower the startup current by maybe 30%, and it is highly dependent on the torque requirement of the load (the pump in this case). There is a certain amount of torque the motor has to exceed to overpower the stationary load and start moving it. Once you overpowered the stationary load, it is usually easier to get it up to speed. This means that a VSD or soft-starter must preferably jump to a power level that is sufficient to start moving the motor, and then ramp up from there. Whatever this power level is, that will become your new "inrush" current. It really all depends on whether this is going to be cheaper than a larger inverter.
March 18, 20196 yr Author At the moment after all our discussion I am looking at Victron SmartSolar 100V/50A MPPT Charge Controller Victron Phoenix 12V/24V/48V 1.2kVA-1kW Inverter With the batteries in parallel ie 48V And I hope no nuts get busted
March 18, 20196 yr Author To suit the 48V setup I will have to change the MPPT to Victron SmartSolar 150V/45A according to the spec sheet Nominal PV power, 48V: 2600W. Battery voltage: 12/24/48V Auto Select So now it seems as if everything ties up?????
March 18, 20196 yr 1 hour ago, JohanG said: So now it seems as if everything ties up????? Yes, that's good.
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