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Replacing Lead acid calcium batteries with Lithium Iron LifePO battery

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I would like to know if it is possible to replace lead acid calcium batteries with Lithium LifePO batteries.

I have a Power UP202 system from Uptech with a 1440W inverter and 2 x 105Ah lead acid calcium batteries.  I want to replace the batteries with 1x 24V 50Ah Lithium Iron (LifePO) battery with the following specs:

24V 50Ah Lithium Iron (LifePO) battery

Technical Specifications
- Lithium Iron Phosphate (LifePO4) Battery Type
- 1.28kWh Usable capacity
- 50Ah Nominal capacity @ 0.2C
- 25.6 VDC Nominal Voltage
- Operating Voltage Range: 24 VDC to 28.8VDC
- Operating Temp Range : Charge: 0 C to 45 C | Discharge: -20 C to 60 C
- Protection : Over-voltage | Under-voltage | Short circuit | Dust and water resistant
- Lifespan: 2000 cycles @ 0.2C charging, or discharging until 70% capacity
- Dimensions : 328 x 215 x 172 mm (L x W x H)
- Terminal: M6
- Weight: 12.8kg

Charging / Discharging
- Bulk Charging Voltage: 28.8 VDC
- Float Charging Voltage: 27.6 VDC
- Charge Current: Max 50A
- Discharge Current : Max 50A (Burst 100A, - Discharge Voltage Minimum: 24v
- Under-voltage Cut-out: 20 VDC
- Over-voltage Cut-out: 29.2 VDC
- Self-discharge rate: < 3.5% per month

The specs of the Uptech Power UP system are as follows:

 

OUTPUT

 

Output Voltage

 

Normal Mode: Built in AYR will boost output voltage by 1.2 when
input voltage is less than 200VAC. Battery Mode: 230VAC ±10%

 

Transfer Time

 

20 min typical

 

Overload capability

 

Bypass Mode: 120% – audible alarm 5 min, then fault mode
Normal Mode 115% – switch to bypass
Battery Mode: 120% – audible alarm 15 secs, then fault mode
10 secs > unit restarts

 

Battery voltage

 

24Vdc

 

Battery Type

 

2 x 105ah lead-acid Calcium Batteries

 

REVERSE POLARITY PROTECTION

 

Floating Charge Voltage

 

27.4Vdc

 

Constant Current Charge Voltage

 

28.6Vdc

 

Maximum Charge Current

 

Switchable 10A or 20A

2 hours ago, FBritz said:

I would like to know if it is possible to replace lead acid calcium batteries with Lithium LifePO batteries.

I have a Power UP202 system from Uptech with a 1440W inverter and 2 x 105Ah lead acid calcium batteries.  I want to replace the batteries with 1x 24V 50Ah Lithium Iron (LifePO) battery with the following specs:

24V 50Ah Lithium Iron (LifePO) battery

Technical Specifications
- Lithium Iron Phosphate (LifePO4) Battery Type
- 1.28kWh Usable capacity
- 50Ah Nominal capacity @ 0.2C
- 25.6 VDC Nominal Voltage
- Operating Voltage Range: 24 VDC to 28.8VDC
- Operating Temp Range : Charge: 0 C to 45 C | Discharge: -20 C to 60 C
- Protection : Over-voltage | Under-voltage | Short circuit | Dust and water resistant
- Lifespan: 2000 cycles @ 0.2C charging, or discharging until 70% capacity
- Dimensions : 328 x 215 x 172 mm (L x W x H)
- Terminal: M6
- Weight: 12.8kg

Charging / Discharging
- Bulk Charging Voltage: 28.8 VDC
- Float Charging Voltage: 27.6 VDC
- Charge Current: Max 50A
- Discharge Current : Max 50A (Burst 100A, - Discharge Voltage Minimum: 24v
- Under-voltage Cut-out: 20 VDC
- Over-voltage Cut-out: 29.2 VDC
- Self-discharge rate: < 3.5% per month

The specs of the Uptech Power UP system are as follows:

 

OUTPUT

 

Output Voltage

 

Normal Mode: Built in AYR will boost output voltage by 1.2 when
input voltage is less than 200VAC. Battery Mode: 230VAC ±10%

 

Transfer Time

 

20 min typical

 

Overload capability

 

Bypass Mode: 120% – audible alarm 5 min, then fault mode
Normal Mode 115% – switch to bypass
Battery Mode: 120% – audible alarm 15 secs, then fault mode
10 secs > unit restarts

 

Battery voltage

 

24Vdc

 

Battery Type

 

2 x 105ah lead-acid Calcium Batteries

 

REVERSE POLARITY PROTECTION

 

Floating Charge Voltage

 

27.4Vdc

 

Constant Current Charge Voltage

 

28.6Vdc

 

Maximum Charge Current

 

Switchable 10A or 20A


It should be roughly ok, the bulk charge voltage is close enough between the two as well as the float. The only remaining issue is if the Uptech will do occasional high voltage de-sulfating. That is pretty bad for lithium.

Make sure the fan behaves the same, if not then consider adding an external one like a 12V (24V) PC fan.  Sometimes the charger thinks the battery is full after a session because the voltage is higher than lead acid and doesn't go into bulk (fan on) charging but rather float (fan off), but still draws max amps causing it to over heat.  The mecer trolley type (IVR-1200LBK/Ivr-2400lbkshas this behaviour, not sure about this one though.

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