Hi everyone
I have the following system:
Inverter: Kodak OG-PLUS (Axpert King) 5.48RM - 5kW 48V
Batteries: 2x parallel Fox ESS LV2600 2.56kWh 90%DoD rated
Inverter & BMS comms over RS485, running Pylontech protocol - BMS has control over charging
RPi running Solar Assistant for monitoring and additional control
6x JA Solar 385W mono panels (3S2P)
I am very perplexed by the sudden SOC changes that my batteries exhibit during discharge to less than 50% SOC and the subsequent charge back to 100%. The issue sounds similar to that described in this thread and is illustrated in the graphs that follow.
Referring to the Solar Assistant plot of the latest occurrence below, point A is the point at which load-shedding started and the batteries began to discharge. The batteries discharged as expected from A to B. However, between B and C, the SOC dropped from 46% to 11% within 3 minutes under a constant load of only 420W. (For some reason the 11% isn't shown on the scale of this graph from Solar Assistant, but when I zoom in on the data I can see it. Higher resolution plots can be found in the other attached files.)
Solar Assistant is set to shutdown the inverter at SOC less than 20%, which it did, and the values shown between C and D are therefore irrelevant - they are just the last the last recorded values. The inverter remained off until grid power returned at D, at which point the batteries reported a 0% SOC.
From D to E, normal charging occurred until the SOC suddenly shot up from 64% to 100% between E and F, again within the time-span of around 3 minutes!
So I lose 46% capacity within 3 minutes (assuming SOC went all the way to 0 while Solar Assistant wasn't recording) and re-gain that same capacity in the same amount of time. Something is not right!
This is not the first occurrence of this behaviour either. I do not generally discharge the batteries to less than 50% SOC, but the one time I did previously, a similar thing happened:
The rest of the time, with less intense discharging, the batteries behave as expected.
One thing I have noticed, however, is a fairly high (to me, at least) self-discharge rate of around 5% SOC over 9 hours even with no load on the batteries:
Does this seem normal? Can anyone shed light on these issues? Has anyone had similar experiences?
The system is less than 3 months old and has never seen more than 2.5kW of load. The batteries have not been in any way abused, yet almost 50% of my battery capacity is unusable. Out of the 5kWh of installed capacity, I've never been able to get out more than 3kWh - extremely frustrating and misleading!
Initially I thought that the BMS's might not be properly calibrated and that the issue would fix itself over a few cycles, but that has not been the case. I've also charged both batteries individually to 100% before hooking them up in parallel but also to no avail. To me it seems like one of the cells might be defective or imbalanced and/or that there is a BMS fault. I'm keen to hear the opinions and suggestions of others.
For more information, attached you will find images of all the Solar Assistant data, from 16 days down to 8 hours surrounding the most recent incident.
Thanks in advance!