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fuse blown again... any ideas?

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the fuse between my pvs and the inverter has gone again. i have gone through two 25amp fuses and this last one was a 30amp fuse. the last one lasted about two months. the specs of my system are below, any ideas? i do not think this is a healthy situation. 

photo voltaic panels 8x305w renesola 72 cell panels in 4 strings [17.46amp isc] - 

Hi Gabriel

The amps stated doesn't look right. If you max out the capacity the fuse should blow. 

Imp is 8.44Amps x 4 Strings = 33.76 Amps. On a good cool day with cloud edge effect and the correct load you will pop a 30amp fuse easily. 

My opinion, your fuse is rated to low. 

Mersen fuses are good fuses, nothing wrong with that. 

 

@gabrielLooking at your signature, 

Quote
  • photo voltaic panels 8x305w renesola 72 cell panels in 4 strings [17.46amp isc] - 2440watt total although cloud-edge effect can push production for short periods to 2.9kw

I take it you have 2 panels per string, for the 4 strings. Do you have one single fuse for everything, or one per string? IF you run 2x 305W panels per string, a 20A fuse on each string will be sufficient. 

 

1 hour ago, gabriel said:

yes 

So a 305W panel makes what... around 36V at peak power, that's about 8.5A Isc right? Times 4 strings...

I mean, we've been through this before, how on earth did we not see that fuse is about half of what it should be?

1 hour ago, gabriel said:

yes

You need to put a fuse on each string, before they are combined into a single string for the inverter. I don't know how your wiring looks like, but this is normally done before the bus bar (if you use it). 

 

So, I would use 4x 10x38 fuse holders, one on each string. Then, put a Class1 or  2 (depending on your area) PV surge arrestor, and then combine the 4 strings into one for the inverter. You could also add a 600V or 1000V DC isolator between the surge arrestor and inverter. But since you're not supposed to unplug the solar panels with a load on (The MC4 want you about this ;) ), I normally switch off the inverter before I pull the fuses out, for maintenance purposes.

4 hours ago, SilverNodashi said:

You need to put a fuse on each string, before they are combined into a single string

Yeah we've been hashing that one out forever too. More than two strings... you must have individual string fuses. As I recall though, your installer paralleled it up on the roof... so what we're really saying is perhaps it is time to get it all fixed up.

One fuse for them all means very little. Well, presumably it might blow if you get struck by lightning, but in normal operation, the fuse will always be sized around 25% larger than the max current that will ever flow there, and since the max current will always be the max current cause that's what the panels can do (unless struck by lightning), the fuse will essentially never blow and is now useless.

  • Author
11 minutes ago, plonkster said:

what we're really saying is perhaps it is time to get it all fixed up.

yeah, i recon so too.

i'll get a team up there to tidy up and fix the wiring and bring the four strings separately from the roof into the garage [read inverter room - sounds impressive :-)]

then i will implement :

4 hours ago, SilverNodashi said:

So, I would use 4x 10x38 fuse holders, one on each string. Then, put a Class1 or  2 (depending on your area) PV surge arrestor, and then combine the 4 strings into one for the inverter. You could also add a 600V or 1000V DC isolator between the surge arrestor and inverter.

and rest more assured :D

4 hours ago, gabriel said:

yeah, i recon so too.

i'll get a team up there to tidy up and fix the wiring and bring the four strings separately from the roof into the garage [read inverter room - sounds impressive :-)]

If your roof has easy access, or at least, the combiner box has easy access, you could leave it up on the roof as well. Quite frankly, it's safer to cut the energy flow as close to the source as possibly. I haven't had to change my own fuses in a couple 'o years. 

14 hours ago, SilverNodashi said:

Quite frankly, it's safer to cut the energy flow as close to the source as possibly.

As true as this is, in some cases it will take too long to get to the box, get ladder, climb up ... in those is it not better to have it easier accessible?

3 minutes ago, The Terrible Triplett said:

As true as this is, in some cases it will take too long to get to the box, get ladder, climb up ... in those is it not better to have it easier accessible?

As a I said, if he has easy access to the roof.

I'm trying to figure out if my fuses are correct now? I have strings of 3x300W panels, with a 15A fuse on the positive and negative before the string are combined. Does that make sense? The panel output is 8.5A, should I have 10A fuses rather?

18 minutes ago, SilverNodashi said:

As a I said, if he has easy access to the roof.

You did indeed.

I'm still quezy with the word "roof" and "combiner box" in the same sentence. 🙂

That's just me.

18 hours ago, plonkster said:

 

One fuse for them all means very little. Well, presumably it might blow if you get struck by lightning, but in normal operation, the fuse will always be sized around 25% larger than the max current that will ever flow there, and since the max current will always be the max current cause that's what the panels can do (unless struck by lightning), the fuse will essentially never blow and is now useless.

You should have a lightning arrestor as well so send any lighning induced spikes to earth. 

9 minutes ago, DeepBass9 said:

I'm trying to figure out if my fuses are correct now? I have strings of 3x300W panels, with a 15A fuse on the positive and negative before the string are combined. Does that make sense? The panel output is 8.5A, should I have 10A fuses rather?

 

10A might still blow, occasionally so use a 12A rather. Or get some 12A spares and use the 10A till it blows ;)

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